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Solution Overview

Solution Overview

Status and key customer concerns of the cranes:

Intelligent speed regulation and shock absorption: Takes advantage of the variable-frequency speed regulation and shock absorption technologies to improve efficiency and service life of devices.

Integration for anti-swing: Uses intelligent algorithms to stabilize loads, enhancing operational safety and efficiency.

Modular intelligent control: Simplifies maintenance and integrates with the IoT to realize remote monitoring and predictive maintenance, reducing costs and improving efficiency.


SynMatic solution:

This solution comprehensively innovates the crane electrical system by integrating pluggable terminals and heavy-duty connectors that are easy to install and commission. With high integration (volume reduced by more than 60%) and high IP rating (IP54), this solution is widely suitable for single- and dual-girder crane control. This solution supports the anti-swing, fine-tuning, and synchronous lifting functions as the standard, provides a built-in black box for real-time monitoring, and offers the optional remote monitoring function. It is an ideal solution for crane systems in various harsh working conditions.

Solution Topology

Solution Topology

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Solution Advantages

Solution Highlights

Quality assurance

Adopts an integrated design to replace traditional wiring with PCB cabling, making the system more concise and reliable.

Completes system-level testing to resolve system-level EMC and reliability issues.

Has passed comprehensive factory testing.

Provides a high protection level of IP54 to remove the need for an electrical control cabinet in various harsh application scenarios.

Low costs

Adopts an integrated design and sets parameters for factory delivery testing according to customer's process requirements, enabling customers to use the product without commissioning.

Uses unified spare parts to reduce management costs.

Provides fault prompts for easy site troubleshooting, and supports spare parts replacement for the entire machine.

Uses pluggable terminals and heavy-duty connectors for easy installation and commissioning.

Low purchase cost

Supports forward product development and customization according to customer needs to reduce unnecessary redundancy.

Leverages the concept of automotive domain controller to control multiple inverter units by multi-core chips, reducing the solution cost.

Small volume

Adopts an integrated design to reduce the cabinet space by more than 60% when compared with the original controller, allowing for convenient installation onto customer devices.