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Solution Overview

Solution Overview

Status and key customer concerns of the plastic weaving industry:

Urgent need for automation upgrade: Reduces labor demands and solves the labor shortage through automation.

Device upgrade: Improves device reliability and maintainability and reduces faults.

Cost reduction and efficiency improvement: Increases the yield, reduces costs, and enhances competitiveness.


SynMatic solution:

Integrates the dual-station drive with the automatic reel changer process to reduce the labor usage and waiting time.

Increases the yield and lowers operating costs.


Solution Topology

Solution Topology

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Solution Advantages

Solution Highlights

Easy maintenance

Supports variable winding ratios to easily adapt to various product types and optimize pattern presentation.

Uses an optimized design to reduce the occurrence of faults and ensure production continuity.

High efficiency

Provides a linear speed of up to 500 m/min to significantly improve the production speed.

Supports parameter adjustment to enable efficient and accurate roll changing, greatly reducing manual intervention and downtime.

High precision

Produces qualified finished winding products with flat end faces, demonstrating professional-grade craftsmanship.

Ensures consistent wire spacing on the surface and extremely low defective rate to improve customer satisfaction.

Intelligence

Supports highly automated operations to reduce human errors.

Supports remote monitoring and fault diagnosis, enhancing reliability.