Enameling Machine Solution_Wires and Cables_Industry Solutions_Products and Solutions

Based on an in-depth understanding of traditional control systems, combined with extensive market research and feedback from device manufacturers, SynMatic has successfully transformed the traditional configuration method of independent electrical cabinets, multiple AC drives, and PLC into a more advanced modular design for the enameling machine integrated controller. This design provides standard fixed modules for integration and significantly reduces the device volume, allowing them to be installed closer to the work area. This optimized design simplifies the device structure and unifies the wiring standards, making the device more concise and clear. This innovation has significantly reduced the time and material costs required for installation, and improved the efficiency and reliability of the entire system.

Solution Topology

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Solution Advantages

Solution Highlights

Modular design

The original solution adopted a traditional stacking mode, namely the combination of general-purpose AC drive, PLC, and HMI. The electrical cabinet was placed on the top of the machine, with intricate wiring that was difficult to standardize. SynMatic innovatively introduces the modular design concept to encapsulate each work unit into an independent module, drastically reducing the volume by 70%. This simplifies the user operation process and achieves flexible and efficient device deployment. The interfaces between modules are unified and the layout is clear, which fundamentally solves the problem of messy wiring and promotes the process standardization for the entire device.

Integration

SynMatic deeply integrates cross-industry experience and user needs to complete in-depth integration of modular electrical devices. This integration greatly reduces the device volume and ensures that the process precision is closely in line with the cutting-edge industry standards. SynMatic has developed industry-specific customized integrated control solutions to meet the diverse customer needs and achieve the leap from a single device to a system-level solution, bringing great convenience and efficiency to customers.

Cost saving

Benefiting from the integration implementation, customers no longer need to plan complex electrical cabinet power distribution systems in advance, directly reducing the costs of material procurement and manual assembly. In addition, the modular standard units standardize the installation positions and greatly shorten the wiring distance. The prefabricated standard wire harnesses further accelerate the installation process, significantly improving overall cost-effectiveness.

Easy maintenance

The modular design greatly simplifies the device maintenance process. During troubleshooting, there is no need to check components or line problems one by one. Instead, it is only necessary to focus on the faulty module itself, which greatly shortens the time for fault locating and repair. This plug-and-play maintenance mode improves maintenance efficiency and reduces maintenance difficulty, bringing customers a more worry-free user experience.